Lightweight Clay Castable
Raw Material:clay clinker and fine powder,cement.
Advantage:High strength, medium temperature strength does not decrease, good peeling resistance.
Application:t is used to fill the gap between the steel brick of the furnace throat and the furnace shell and the secondary pouring layer of the lower part of the water cooling pipe at the bottom of the furnace. It is also used in hot blast stove systems.
Lightweight Clay Castable Manufacturer & Supplier
TianYu Refractory Materials Co., LTD, with over 20 years of expertise in the steel industry, offers premium Lightweight Clay Castable solutions for global buyers.
Introduction to Lightweight Clay Castable
Lightweight Clay Castable is a high-performance refractory material specifically designed for high-temperature applications. Its lightweight composition makes it ideal for reducing the overall weight of refractory structures, while its superior thermal insulation properties ensure energy efficiency in operations.
Technical Parameters
| Property | Specification |
|---|---|
| Bulk Density (g/cm³) | 1.3 - 1.5 |
| Cold Crushing Strength (MPa) | 8 - 15 |
| Maximum Service Temperature (°C) | 1,300 - 1,400 |
| Thermal Conductivity (W/m.K) | 0.6 - 0.8 (at 1,000°C) |
| Chemical Composition | High Al₂O₃ content |
| Installation Method | Casting or Pumping |
Product Advantages
High Fire Resistance: Operates effectively in temperatures up to 1,400°C.
Lightweight Design: Reduces the structural load, enhancing efficiency.
Thermal Insulation: Minimizes heat loss, lowering energy consumption.
Chemical Stability: Resistant to molten metal and slag corrosion.
Cost-Effective: Combines durability with an affordable price point.
Customizable: Tailored solutions to meet specific application needs.
Flow of Production
Raw Material Selection: High-purity clays and additives are carefully chosen to ensure consistent quality.
Mixing & Blending: Advanced mixing technology creates a uniform blend of materials.
Forming & Drying: The material is shaped and dried to enhance durability.
Quality Inspection: Stringent tests for strength, density, and thermal performance.
Packaging & Delivery: Secure and efficient packaging ensures safe transportation worldwide.
Applications
Steel Industry: Used in furnaces, ladles, and other high-temperature equipment.
Chemical Plants: Ideal for thermal insulation in reactors and kilns.
Energy Sector: Suitable for power plants and waste incinerators.
Industrial Manufacturing: Supports lightweight refractory solutions for diverse industries.
Why Choose us?
Extensive Expertise: Over two decades of experience in the refractory industry.
Certifications: ISO 9001:2015, ISO 14001:2015 certified.
Advanced R&D: State-of-the-art facilities and a dedicated engineering team.
Global Reach: Supplying top-tier products to customers worldwide.
Technical Support: Comprehensive pre- and post-sales assistance.
Sustainability: Committed to eco-friendly and energy-efficient solutions.
FAQ
Q: What is it?
A: It is a refractory material designed to offer high-temperature resistance, strength, and thermal insulation. It is ideal for use in the steel industry, particularly in blast furnaces and hot-blast stoves.
Q: How does it improve efficiency?
A: Its superior thermal insulation helps reduce energy consumption, while its durability minimizes maintenance costs, improving overall operational efficiency.
Q: Can this material withstand thermal shock?
A: Yes, Lightweight Clay Castable offers excellent thermal shock resistance, making it suitable for environments with fluctuating temperatures.
Q: What industries use this product?
A: It is primarily used in the steel industry, including steel production, pig-iron transportation, and industrial furnace applications.
Contact Us
For more information or to place an order about Lightweight Clay Castable, feel free to reach out to us:
- Email: baiqiying@tianyunc.com
Let us help you find the perfect solution for your refractory needs!
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