Steel Fiber Castable
Raw Material:dense bauxite, pure calcium aluminate cement,silicon carbide, silica micro powder, expanding agent and additive.
Advantage:Better thermal shock resistance,It restrains the shrinkage of castable during maintenance, drying and service.
Application: It is mainly used in building material industry and parts of other industrial furnaces which require good anti-stripping performance and impact resistance
Steel Fiber Castable Manufacturer & Supplier
At TianYu Refractory Materials Co., LTD, we specialize in the manufacturing of high-quality Steel Fiber Castable products, designed specifically for the demanding needs of the steel industry. Our ISO-certified facilities, combined with a dedicated R&D center, ensure that every product we offer meets the highest standards of quality and reliability. We are your trusted global partner for advanced refractory solutions.
What is Steel Fiber Castable?
Steel Fiber Castable is a high-performance refractory material commonly used in steel production processes. It is renowned for its excellent resistance to high temperatures, wear, and corrosion, making it ideal for applications in furnaces, ladles, and other critical areas of the steel industry.
The incorporation of steel fibers improves the material’s structural integrity, allowing it to withstand thermal shock and mechanical stress in environments where extreme conditions prevail. This makes it the ideal choice for industries requiring high strength, thermal resistance, and longevity. At TianYu, we manufacture this product with precision to ensure maximum performance and cost-efficiency.
Specification
| Property | Value |
|---|---|
| Temperature Resistance | Up to 1600°C |
| Compressive Strength | ≥ 70 MPa |
| Flexural Strength | ≥ 10 MPa |
| Steel Fiber Content | 3% - 5% |
| Bulk Density | 2.6 - 2.8 g/cm³ |
| Thermal Conductivity | 1.0 - 1.2 W/m·K |
| Corrosion Resistance | Excellent |
Key Benefits:
Superior Temperature Resistance: Ideal for high-heat environments, able to withstand extreme temperatures and thermal stress typical in steel production.
Enhanced Strength and Durability: Steel fibers significantly increase the material’s crack resistance and load-bearing capacity, ensuring longevity.
Wear Resistance: Designed to resist abrasion and maintain integrity under harsh industrial conditions.
Thermal Shock Resistance: The material resists cracking and degradation from sudden temperature fluctuations, making it ideal for high-pressure applications.
Chemical Stability: Exceptional resistance to molten metal and slag, ensuring consistent performance over time.
Manufacturing Process
Raw Material Selection: Only the highest quality raw materials are used to ensure top performance.
Mixing: A precise blend of materials, including steel fibers, ensures uniform consistency and durability.
Casting: The material is cast into molds and cured under controlled conditions.
Curing: The castables are carefully cured to enhance physical properties and strength.
Testing: Each batch undergoes rigorous in-house testing to ensure it meets industry standards.
Applications in the Steel Industry:
Steel Furnace Linings: Protects furnaces from extreme temperatures and wear, enhancing operational efficiency.
Ladle and Tundish Linings: Provides superior wear resistance for molten metal containment, increasing operational safety.
Blast Furnace Stoves: Ensures durability and resistance to high thermal cycling, reducing maintenance costs.
Iron Transport Systems: Ideal for ladles and torpedo cars where high strength is essential for safe transport.
Cement and Lime Kilns: Resists abrasion and heat, ensuring long-lasting protection in harsh kiln environments.
Why Choose TianYu?
Expertise & Experience: Over 20 years of expertise in the refractory industry ensures that our products are engineered to meet the most demanding applications.
Innovative Technology: Our dedicated R&D team continuously enhances product performance with the latest technological advancements.
Quality Assurance: ISO 9001:2015 certified, guaranteeing consistent quality and reliability for all our products.
Customer-Centric Approach: We offer tailored solutions, exceptional technical support, and flexible order options to meet your unique needs.
Global Reach: Trusted by steel manufacturers and refractory industry leaders around the world for our premium products and reliable services.
FAQ
Q: What is Steel Fiber Castable?
A: Steel Fiber Castable is a refractory material reinforced with steel fibers, designed to endure high temperatures, pressure, and chemical corrosion in industries like steel production.
Q: How is Steel Fiber Castable applied?
A: It is typically used as a lining for high-temperature areas such as blast furnaces, hot-blast stoves, and pig-iron transportation systems. It can be cast into various shapes as required.
Q: What are the key benefits of Steel Fiber Castable?
A: The primary benefits include superior temperature resistance, high strength, longer service life, and reduced maintenance costs due to its durability and corrosion resistance.
Q: What is the minimum order quantity?
A: We offer flexible order sizes, from small-scale purchases to bulk orders, ensuring cost-effective solutions for businesses of all sizes.
Contact Us Today
For more information on Steel Fiber Castable or to place an order, contact us today at baiqiying@tianyunc.com.
